Material
Brand and identification of the original batch.
QUALITY CONTROL
Quality control
Control of material, structure, hardness, dimensions and surface of parts.
Materialidentification and analysis
Processhardness and structure
Detaildimensions and surface
QUALITY CONTROL
The control program is based on the risks of the part
SENNAI materials include spectral analysis, metallography, magnetic particle testing, hardness, coating, roughness and dimensional testing. Not every method applies to every position: the composition is confirmed in the task.
WHAT TO CHECK
Four levels of verification
The characterization must have a clear method and criterion.
Structure
Metallography or magnetic particle testing if required.
Properties
The hardness, layer or coating in a specified area.
Geometry
Dimensions, shape and roughness of working surfaces.
HOW THE WORK IS CONSTRUCTED
Inspection is distributed across production stages
The input characteristics cannot be restored only by the final measurement. Therefore, some of the data is recorded on the material, some after heat treatment, and the geometry and surface after finishing.
RESULT
Records in the volume agreed upon for the order
The form of the protocol, the sample and the composition of accompanying documents are determined before production, and are not promised equally for all products.
- CharacteristicsWhat is being checked?
- MethodHow it is measured.
- CriterionHow is it accepted?
BEFORE AGREEMENT
The control program is generated for a specific part
The list of checks depends on the material, technology and function of the product. Before production, characteristics that must be documented, critical dimensions and sample volume are determined. Control methods are not combined into one common promise: for each position, the applicability, criterion and format of the result are recorded.
Material
Mark, certificate or agreed method of identification.
Geometry
Critical dimensions, tolerances, shape and relative positions.
Properties
Hardness, layer, surface or coating as specified.
Party
Sampling, labeling, protocol and non-conformity rules.
NEXT STEP
Submit the requirements for acceptance of the part
Indicate special characteristics, sampling, record format and required documents.